How laser marquetry is done…

The outlines are traced to make the vectors for each of the veneer shapes. This creates an SVG graphics file used by all lasers and CNC machines. 

The overall shape to be cut out of the base wood is sent to a CNC program. The shape is cut out of the base wood using a CNC router, which guides a mechanical router to cut out a thin pocket in the wood. This is done first with a 3mm bit, followed by cutting the edges with a small V-bit to capture the fine details. 

The veneers to use are chosen using a custom design program to visualize what the final project will look like when finished. You can choose from 40 different veneers and multiple grain angles.

The individual shapes are sorted but the type of veneer to cut is sent to the laser cutter using the Lightburn application. They are aligned by shape and the direction you want the wood grain to run.Each piece of veneer that makes up the image is cut by a laser from very thin (1/42”) veneer sheets. They are held in place by magnets, and the shapes pushed out of the sheet when done. 

The small veneer pieces are joined together like a jigsaw puzzle, using tape. This is the longest step, and can take 2-12 hours depending on the project. Occasionally, smaller pieces need to be re-cut to fit the final assemblage.

The taped sheet of veneer is glued to the base using hide glue and pressure applied for 2 hours using clamps. When dry, the tape is removed, the surface is sanded with an orbital sander.